A cost-efficient alternative for your installed control systems.
Smooth production processes are at risk when existing control systems become increasingly prone to failure due to aging and may even have been discontinued.
It is precisely in such situations that the easy-to-integrate and cost-effective PCS100-SMART controllers are deployed proactively.
For both our customers and users of third-party equipment, timely replacement ensures high productivity and reliable automation in the areas of tool protection, feed control, and packaging control.
Thanks to modern technology that is easy to integrate, combined with a cost-effective and economical implementation, you can increase the efficiency of your systems and ensure smooth, reliable operation for the long term.
Customers who have chosen this Nidec SYS SMART solutions see the following key benefits:
Enhanced process reliability
Reduced process costs
Improved process quality
Simplified operations and workflows
The PCS-100-C-Smart combines well-thought-out functionality with a modular system design – perfectly configurable for a wide range of production requirements.
- Maximum tool protection thanks to Beckhoff TwinCAT technology in combination with the NidecSYS control system
- 1:1 interchangeable with existing PAS6000 systems – no costly modifications required and retrofittable on all existing high-speed presses
- Compact, fully featured control system.
- Full OPC UA support for easy integration into existing production networks and cloud environments
- Future-proof communication for connected manufacturing
- Plug-in connectors for fast installation, easy replacement, and minimal downtime
- Robust HMI with 5-meter connection cable

PCS-100-F Smart is a compact and powerful solution for simple feed applications, tandem operations, and the control of up to four spiked wheels. Thanks to its exceptional flexibility, it is suitable for a wide range of machine concepts and ensures reliable material feeding with maximum performance.
- Flexible 4-axis feed control
- Designed for simple feed applications, tandem operations, and up to 4 sprocket wheels
- Easy replacement of existing FEED8000 and PAS6000 systems
- Compact design with high performance
- Fast installation thanks to plug-in connections
- OPC UA for modern production integration
- Proven HMI with user management and diagnostic functions
- Future-proof solution for both new and existing systems
PCS-100-F Smart – the compact feed control system for maximum flexibility and seamless integration.







